Microtechnology
Micro electromechanical systems
An etched silicon wafer
The term MEMS, for Micro Electro Mechanical Systems, was coined in the 1980 to describe new, sophisticated mechanical systems on a chip, such as micro electric motors, resonators, gears, and so on. Today, the term MEMS in practice is used to refer to any microscopic device with a mechanical function, which can be fabricated in a batch process (for example, an array of microscopic gears fabricated on a microchip would be considered a MEMS device but a tiny laser-machined stent or watch component would not). In Europe, the term MST for Micro System Technology is preferred, and in Japan MEMS are simply referred to as “micromachines”. The distinctions in these terms are relatively minor and are often used interchangeably.
Though MEMS processes are generally classified into a number of categories such as surface machining, bulk machining, LIGA, and EFAB there are indeed thousands of different MEMS processes. Some produce fairly simple geometries, while others offer more complex 3-D geometries and more versatility. A company making accelerometers for airbags would need a completely different design and process to produce an accelerometer for inertial navigation. Changing from an accelerometer to another inertial device such as a gyroscope requires an even greater change in design and process, and most likely a completely different fabrication facility and engineering team.
MEMS technology has generated a tremendous amount of excitement, due to the vast range of important applications where MEMS can offer previously unattainable performance and reliability standards. In an age where everything must be smaller, faster, and cheaper, MEMS offers a compelling solution. MEMS have already had a profound impact on certain applications such as automotive sensors and inkjet printers. The emerging MEMS industry is already a multi-billion dollar market. It is expected to grow rapidly and become one of the major industries of the 21st century. Cahners In-Stat Group has projected sales of MEMS to reach $12B by 2005. The European NEXUS group projects even larger revenues, using a more inclusive definition of MEMS.
Microtechnology is often constructed using photolithography. Lightwaves are focused through a mask onto a surface. They solidify a chemical film. The soft, unexposed parts of the film are washed away. Then acid etches away the material not protected.
Microtechnology’s most famous success is the integrated circuit. It has also been used to construct micromachinery.
Items constructed at the microscopic level
The following items have been constructed on a scale of 1 micrometre using photolithography:
Electronics:
wires
resistors
transistors
thermionic valves
diodes
sensors
capacitors
Machinery:
electric motors
gears
levers
bearings
hinges
Fluidics:
valves
Channels
pumps
turbines
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Microtechnology
MEMS MST Micromachinery
Basic structures
Interdigital transducer Cantilever Microchannel
Applications
Sensors
Microbolometer
Actuators
Comb drive Scratch Drive Actuator Thermal actuator
Switches
Digital micromirror device Optical switch
Other
IBM Millipede RF-MEMS MOEMS Microphotonics Bio-MEMS Microfluidics Micropower
Processes
General
Surface micromachining Bulk micromachining HAR micromachining Deposition Lithography Etching Wire bonding
Specific
LOCOS STI LIGA HexSil SIMPLE SCREAM Lift-off Photolithography SOI Smart Cut
External links
C-MAC MicroTechnology
Institute for Micromachine and Microfabrication Research at Simon Fraser University
See also
Microfabrication
Category:Semiconductor device fabrication
Category:Nanotechnology
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Microtechnology
Categories: Technology by type | Microtechnology
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