ABB Robot Automation boost solar module industry
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ABB robots in full support of Business Unit, Hamburg, Germany industry global leader in solar integration company Conergy robot technology into solar modules plant in Frankfurt, production efficiency to achieve industry-leading level in one fell swoop.
The advanced solar module plant in Frankfurt, in order to achieve world class productivity, the factory will be ABB's 4 sets IRB1600, 1 Taiwan 1 Taiwan IRB6600 IRB4400 and the introduction of production line robots. Solar industry far ahead of the automation level Other Industries in which robots play an important role. Automate labor-intensive operations, the surplus staff could be redeployed to other jobs.
Since May 2007, the plant about 370 employees engaged in all kinds of crystalline silicon photovoltaic module production. Second half of 2009 the plant plans to achieve 100% production capacity, annual output of solar PV modules that about 1.2 million, 250 MW. The introduction of ABB robots Conergy to expand production capacity further key initiatives.
Automatic start ABBIRB4400 robot installed in the production line starting end, is responsible for picking up glass from the tray, followed by washing and drying PV components, and then print the inventory tracking matrix code. Then, the transparent EVA film laying on the glass. Serial devices up to 10 a group of solar cells to link up, lay covered with EVA film to the glass.
Precision Tandem Next step is to cascade photovoltaic components, with Insulation tape And ultra-thin battery welding tandem with the various points connected. In the five production lines, Conergy ABBIRB1600 company installed 4 sets of robots that the procedures. The link is known as a high degree of labor-intensive, repetitive labor-intensive features, usually 34 10 operatives shift production. Robot not only liberated the productive forces, the product quality also has been significantly improved.
IRB1600ID integrated camera, recognizable welding zone position, to ensure the implementation of precision robotic welding. Upon completion, the PV modules down the robot workstation, installed by the artificial membrane and the second layer of EVA laminated back. "Let us in the highly competitive automation market foothold. In addition, the robot accuracy and repeatability in the operation all have advantages and improve the quality of the assembly of solar cells." Conergy company project manager StressesS? NkeScholl said. Scholl and Freudenstadt Gebr.Schmid's expert in charge of the project design and implementation.
Automatic trimming, framing PV modules after lamination, by the robot with a laser cutting machine IRB6600 trimming shaping, trimming and are conveyed to the next station IRB6600. PV module which will put turntable, manual sealing. PV turn back, the robot again to pick up, put framed machine.
Another robot into the framework. IRB6600 the PV modules fixed on the box, and then placed on conveyor belts, the manual inspection.
Next, a multi-robot task set IRB4400 PV module junction box on the adhesive, a welding head IRB1600 with inductor to complete welding. Then, a PV module IRB4400 hold close to testing equipment, measuring its output power and associated parameters. Finally, the solar module output power label affixed, installed well protected corner, by the artificial sealed junction box, and then loaded onto pallets.
"Solar modules automate the assembly is not an easy thing.
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