Manufacturing Stone Tiles
Manufacturing Stone Tiles
Manufactured stone can be used to significantly improve the look and feel of a project to be. These handmade tiles are thin pieces of natural stone in a process of natural elegance and beauty of real stone begins votes. In this article we will discuss some basic step-by-step installation manual that can help with your next stone project.
Determine the type of substrate: There are several types of substrates, the stone slabs produced when the surface is well prepared can be applied. The most commonly used, plywood, cement board and CMU. Varies substrates require different manufacturing processes. It is important that the right preparation techniques and tools for each project to be used. (Note: Read the block manufacturers detailed installation instructions before installing each project)
Apply weather barrier: It is recommended that you install two separate layers of WRB shingle in fashion, starting at the bottom of the wall. The upper layers of the WRB should overlap the top of the lower classes, defined by a minimum of two inches. The WRB should be installed in accordance with the recommendations of the manufacturer. (Note: This step may not be required for some installations. Please check your block manufacturers detailed installation instructions.) Recommended material: # 15 felt or
Applying galvanized lath: Lath should be installed horizontally with the cups, and should overlap at least an inch to the horizontal and vertical seams. Around inside and outside corners, latte every six inches should be attached to a 16 inch will be possible around corners overlap. Recommended material: 2.5 pounds or 3.4 pounds even corrosion resistant furring batten.
Apply scratch coat: Apply a nominal ½ “thick layer of mortar over the bar, ensuring the bar is completely covered with mortar to allow for the evaluation of the surface. The mortar should be of sufficient pressure and thickness of fully embedding the lath should be applied.
Snapping chalk lines: After the scratch coat dries (usually 48 hours) and is applied to the stone, are chalk lines on the wall for the purpose of proper horizontal alignment grabbed the stone. The chalk lines are consistent, the prices of straight and flat stone during installation, which supplies necessary for a beautiful and professional results.
Recommended tools: Chalk Line
Mortar Coverage (Back of Stone): Cover the entire back of the stone with about ½ “of mortar. Please follow the recommendations manufactures regarding mortar mix formulas. (Note: The weather can affect the adhesion of the mortar on the scratch coat. Please check the block manufacturers detailed installation instructions for different environments, weather.) Recommended material: polymer-modified Type-S Mortar / Recommended Tools: Trowel
Install the first course: When installing the first course will start at the bottom corner of a wall, install one or two pillars first. Corner pieces have a long and a short return, these returns should be in opposite directions alternately located on the wall of the corner within the 8 “chalk lines. Continuation of the project through the installation of homes this corner pieces. Work the stone in the wall with a page length to create movement on the page, a bond. Each additional course that is installed always start with a cornerstone.
Cutting Stones to Fit: Manufactured stone is easily shaped or cut as desired. This allows you to quickly fit pieces into place, the insurance company a natural looking wall with narrow mortar joints. (Note: Always wear safety goggles when cutting tiles.)
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