Boring and milling machine to shorten debug workpiece clamping time – boring mil
Ace company used for boring and milling machine manufactured welded forging die
Other machine tools Ready to die base. The company claimed that the machine tool also has many other features to help support the entire production process.
All ready committed to fine-tune the operation of the production plant should be good to hear about this in Southern California processing plant proposal?? More sought customer feedback. Regardless of how much the customer company size, or engage in any kind of professional, should be consulted to them in order to find the right solutions to better improve the current job, which is processed in the workshop to develop strategies to any integral an important part.
Figure 1 is part of a tank Femco BMC-110R2-type machine tool rotary platform for processing.
Can see from the chart on the machine is welded to the tank drilling
Torrance, California, as this recently discovered the same processing plant, customer feedback can be very alarming, and often the potential to achieve unexpected results.
Recent survey showed that, Ace Clearwater Enterprises in its possession a boring
Milling Adopted a new MRP system, thereby increasing the company's technological level within the processing plant, which not only accelerated the processing workshop of the production cycle, but also to provide a better service. These customers include Honeywell, General Electric, Boeing, Lockheed – Martin, Textron Inc., Cessna companies and PrattWhitney companies.
Ace company based in Southern California, in 10mile2 (1mile2 = 2.59 × 106m2) has three factories within the total employees of 200. Only a processing plant in which, the company has eight vertical milling machines, 1
Horizontal Machining Center , 1 CNC Double Column Machining Center , 6 sets of CNC
Lathe And 2 sets of water jet cutting machine. Since 1949 the company has been the aerospace industry and power industry processing services. In the early creation, the main contractor welding engineering from the airline. In welding engineering reputation for good after the company began to expand its business scope, including the engineering, metal forming process, bending, machining, water jet cutting as well as titanium, Inconel alloys, aluminum and stainless steel structure materials, assembly and other services.
Mr. Johnson, vice president of conducted in-depth and careful research, doing everything possible to improve service quality to better meet customer requirements. Research results show that customer satisfaction with product quality although basic, but the actual delivery of their products are not quite satisfied. To address this problem, Ace company has developed a program, the core is to reduce the processing plant product delivery, while maximizing productivity.
Mr. Johnson explained: "Logically, our next step is to clarify the issue first, and then develop the best solution. We need to understand processing of the workpiece has been reached which step, what the key bottlenecks occur In which areas. "
In the past 12 years, KingLum President has been responsible for the progress of the company's plant director, with his help, the company decided to adopt a new MRP system to enhance the visibility of all costs, do everything possible to improve processing plant process level.
Figure 2 extends through the extended storage tank after the main shaft is welded on the drilling
Mr. Johnson further explained: "We will get to the bottom of everything: from the procurement, preparation of bar code … … including all the things you name. All of this allows us to consider a system called Symix it all-inclusive, including time cards, purchase, receipt, valuation and accounting bookkeeping. "
Once when Mr. KingLum system fully operational digital environment, when anyone can get to the terminal office can directly print a document and retrieval of drawings. The system can run about in the workshop production of up to 40,000 parts. But Ace is currently the system has not yet opened.
The company made the second step is to check all the equipment inside the shop, is there an opportunity to fine-tune their production sequence. Since then, Ace has found all the devices do not have the capacity to process large welded parts. Workshop of the horizontal machining center is too small, need to clamp the workpiece in a different fixture to complete all the processing. Several of the workshop
Vertical Machining Center , In the processing components required when using multiple clamping means.
Johnson, said: "We are processing some mold, some weighing up to 15lb (1lb = 0.4536kg), 18lb, 20000lb, processed and even die to achieve the maximum 44 000lb."
Not suitable for processing as the company's heavy machine tooling, Ace company had a number of CNC machining operations will be transferred to the outsourcing of factories. With the continuous increase in carrying on the business, this arrangement seems to have a very sensitive issue more difficult delivery.
On this basis, the company decided to purchase some large-scale equipment, which is to solve large parts machining workshop in the company the best way. So the company purchased 4 sets of new large-scale machine tools, one of which is FemcoBMC-110 R2-type milling machines. This dedicated 4-axis machine tool including control and Fanuc18MC control system. Boring and Milling Machine body made of cast iron structures, box rail quenching after heat treatment and grinding. R2-type Y-axis machine tool spindle box stroke doubled, X-axis in the table of the trip increased by 50%, its vertical Z axis travel machine than the company's previous trips had increased significantly. The X, Y, Z axis stroke are: cross table travel 78.74in (1in = 25.4mm), spindle box travel 70.87 in, vertical stroke 66.93 in.
Now, this machine's size and space are sufficient to meet the processing of a variety of today's workshop production of the workpiece. The machine tool spindle in the use of longer extension and rotary table after the completion of large workpieces can be clamped off the various processing tasks. Now, the workpiece can be mounted in a universal fixture card, therefore the processing time, using a variety of different compound angles without compromise approach to close the workpiece.
Production Engineering Manager, Mr.
DickLarry, said: "This expansion of production capacity through our work to further improve efficiency. Do not need moving parts, so little need for human intervention, but the processing quality unequivocal. All this makes Our production cycle time by 50%. to
I am China Manufacturers writer, reports some information about terracotta pots , wooden planters.
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